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Rebuilding and Reconditioning Services

We are recognized as one of the leading service provider offering highly reliable Rebuilding and Reconditioning Services. In this process, the damaged equipment is reconditioned & rebuild and transformed in to a new one. These services are widely appreciated for their reliability and accuracy. The offered services are properly managed by our experts, who assist us in providing our customers flawless end product. These experts provide services by using latest technology and machine in conformity with industry quality standards.

We provide reconditioning, regrinding and rebuilding services for :
  • Large Crankshafts
  • Cylinder Liners
  • Large Diesel Engines

Cylinder Liner Honing

We offer highly reliable Cylinder Liner Honing Services with the help of our team of experts, which consist of technicians and engineers who are abreast with the technological advancements and have wide knowledge of the domain. This cylinder liner honing is cylindrical metallic equipment which is used for the installation in a broad variety of industrial and mechanical components for reducing the vibrations and providing the desirable strengths. Our outstanding quality services increase the service life of the cylinder liners honing. Cylinder Liner reconditioning and rebuilding services rectifies scuffing, micro seizure marks in liner bore and effectively eliminates gas and water leaks.






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Line Boring and Laser Alignment

We are successfully ranked amongst the top service providers engaged in offering Line Boring and Laser Alignment Services. We are able to render these services for two or more bores in line, up to the length of 8 meters with an accuracy level of 0. 02mm. We undertake Line boring of bed plates, engine blocks, compressor and gear box blocks etc. We have employed expert technicians who have outstanding qualification records and experience. The offered services are rendered by using Hydraulic /pneumatic line boring equipments imported from Climax and USA. We use an easy laser alignment checking equipment, imported from sweden to check the alignment of bores. With the help of this equipment, alignment of housing bores along “x” & “y” axis with an accuracy of 0. 01 mm can be checked for a job length up to 40 meters.




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Rebuilding of Crankshaft And Engine Blocks

We are successfully ranked amongst the top service providers engaged in offering Rebuilding of Crankshaft and Engine Blocks. We have employed expert technicians who have outstanding qualification records and experience. The offered services are rendered by adhering to certified quality standards for ensuring maximum satisfaction of the clients. A repair job undertaken by us more than 10 years back on an engine is still performing satisfactorily and the engine has clocked 40,000 running hours, illustrates our capability and acumen. The reconditioning and rebuilding services are executed under very high velocity and very low temperature. During this process, the material which is to be deposited is brought to a plastic stage, atomized and propelled at a very high velocity towards the prepared substrate to form a coating.

Process of Services :
  • The base material temperature is maintained below 200 degree
  • Centigrade and the metal deposition takes place at the surface (sub-critical) as a result of which there is no change in the metallurgical properties of the base material of the Crank shaft pin / journal
  • The required hardness is attained on the rebuilt surface as per the original specifications of the Crankshaft
  • The molten particles strike the prepared surface at high velocity and freeze instantly to form the coating deposit
  • The maximum possible depth of rebuilt surface is 4 - 5 mm radically

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On Site Line Boring

Our On Site Line Boring service provide onsite repair of worn or over-sized bores or bushing bores on all types of equipment. This service reduces the need for transporting equipment, excessive teardown or removal of machinery. This benefits us and our clients in less down time, less work and most importantly, minimum cost. Our services also guarantee that no future problems will occur due to porosity, pockets, or hot spots. The line boring equipment, we use are highly flexible and can be applied to any site environment. Further, we also offer complete machine shop and welding services to support various requirements for replacing pins, bushes, sleeves or welding of bores to enable it return to its original size- onsite or in our workshop.

Our Line Boring Services Cover :
  • Build Up Bores On Line Bore
  • Buckets
  • Dipper Arms
  • Booms
  • Visor
  • Bucket Frames
  • Links
  • Arms On Excavator
  • Trunnion Hitch
  • Loader Frame

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On Site Cylinder Liner Honing

We offer On Site Cylinder Liner Honing Services which are undertaken by using internationally recognized high performing machine, which are specially designed for diesel engines. Our portable machines are well equipped with pneumatic hoist for on-site honing of cylinder liners. These are easily operated directly on the engine or in honing rig. In this process, we rectify the shape of the liner, remove scuffing and restore surface cross pattern.

Some advantages of our On Site Cylinder Liner Honing Services :
  • Easy to operate directly on the engine or in honing rig
  • Honing head with detachable stone holders
  • System for continuous supply of honing liquid
  • Powerful electric driving unit
  • Pneumatically adjustable stone pressure for high honing capacity
  • For liners 320 - 1000 mm bore
  • For restoring 2-stroke engine liners
  • Honing rectifies the shape of the liner, removes scuffing and restores surface cross pattern

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Turbo Chargers and Governors Repairing

We are engaged in Turbo Chargers and Governors Repairing services for almost all automotive applications like CKD (Skoda) & Hyundai Engines. We posses all the requisite spare parts and kits required for repairing Turbo Chargers. Further, our service centre is equipped with sophisticated tools, gauges and fixtures to mimic factory assembled Turbo Chargers. We render these services by using only quality name brand parts and offer quick turnaround servicing which means less downtime for the machinery or vehicle.

Features:
  • Timely execution
  • Client centric approach
  • Excellent reliability

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